Product Description
J P Machine Tools having all in house facilities to make EPS mould, like aluminum casting on electric furnace and using best grade aluminum alloy to process casting work (Lm-6, 6063 and Hindalco made 99.7 pure aluminum alloy), Design and Development. We make mould in supervision of qualified engineers and skilled person. We do all machining work on VMC to take accuracy and finishing.
We offer EPS mould with perfect shape of packaging and better strength using high quality raw material
We follow below steps to make mould.
- Designing of EPS as per drawing/sample/component shape
- Make proto sample on VMC for observation finding
- All pattern work done by VMC with uniform wall thickness to take more production of EPS
- We maintain proper distance to give steam zets to reduce production time
- Use proper cooling line in chamber like SS, copper and GI with sprinklers
- Do facing of chamber frame for alignment
- Heavy Chamber Fabricated with heavy ms strips and all SS bolts
- Inspection of mould
Robust & Customizable DesignConstructed with premium alloy steel and P20 steel base, our mould offers exceptional longevity and strength. The design team tailors each die to the specific dimensions of your geyser model, ensuring maximum safety and minimal material waste. Both single and multiple cavity options are available, catering to diverse production requirements.
Versatile Packaging SolutionsThis Eps mould is perfect for various applications, including geyser packaging, appliance shipping, and safeguarding fragile goods. Its advanced cooling system (water or vacuum) guarantees consistently high molding quality, while the matte or glossy finish options enhance the final product's appearance. EPS molding material ensures shock-absorption and insulation.
Efficient Manufacturing ProcessOur streamlined process utilizes advanced software (AutoCAD, UG, Pro/E) for precise mould design. Once your drawings are confirmed, lead times range from 2 to 5 weeks. The latest injection molding techniques, supported by automated ejection systems, ensure fast, accurate, and reliable production for both large and small batches.
FAQ's of Eps Mould For Geyser Packaging Die:
Q: How is the Eps Mould for Geyser Packaging tailored to fit different geyser models?
A: Each mould is designed using advanced software and customized according to the specific dimensions of your geyser model. This ensures a perfect, secure fit and optimal protection during shipping and handling.
Q: What surface treatments are applied to the mould, and why are they important?
A: The mould undergoes heat treatment, polishing, and anti-corrosive coating. These treatments enhance the mould's durability, resistance to wear and tear, and elongate its service lifespan, even in demanding manufacturing environments.
Q: When can I expect delivery after confirming my design drawings?
A: Once you provide and confirm your design drawings, the lead time for mould completion and delivery generally ranges from 2 to 5 weeks, depending on the complexity and order quantity.
Q: Where are these Eps Moulds typically used?
A: These moulds are widely used across industries for geyser and appliance packaging, as well as for protecting all kinds of fragile goods during storage and transportation.
Q: What is the process for manufacturing these moulds?
A: We utilize precise design tools like AutoCAD, UG, or Pro/E to develop each mould. Manufactured from high-quality alloy steel, the process includes heat treatment, surface polishing, and installation of an advanced ejection and cooling system to ensure consistent quality.
Q: How does the automatic ejection system improve mould usage?
A: The automatic ejection system speeds up the manufacturing process by removing molded EPS products quickly and efficiently, minimizing manual handling, reducing cycle times, and enhancing overall productivity.
Q: What are the key benefits of using this particular EPS mould for packaging?
A: Key benefits include high durability (life span of 5-8 years), resistance to corrosion, adaptability for different product shapes, and excellent shock-absorbing packaging that protects appliances and fragile goods during transport.
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