Product Description
J P Machine Tools having all in house facilities to make EPS mould, like aluminum casting on electric furnace and using best grade aluminum alloy to process casting work (Lm-6, 6063 and Hindalco made 99.7 pure aluminum alloy), Design and Development. We make mould in supervision of qualified engineers and skilled person. We do all machining work on VMC to take accuracy and finishing.
We offer EPS mould with perfect shape of packaging and better strength using high quality raw material
We follow below steps to make mould.
- Designing of EPS as per drawing/sample/component shape
- Make proto sample on VMC for observation finding
- All pattern work done by VMC with uniform wall thickness to take more production of EPS
- We maintain proper distance to give steam zets to reduce production time
- Use proper cooling line in chamber like SS, copper and GI with sprinklers
- Do facing of chamber frame for alignment
- Heavy Chamber Fabricated with heavy ms strips and all SS bolts
- Inspection of mould
Versatile and Durable ConstructionFeaturing a combination of stainless steel housing and an alloy steel mold base, this Eps Mould Washing Machine ensures long-lasting durability and resistance to corrosion. Its robust frame accommodates heavy molds, providing stable performance over years of industrial use.
Efficient Mould Cleaning ProcessThe semi-automatic washing process leverages high washing pressure (0.3-0.6 MPa) and a substantial water flow (600-900 L/hour) to remove EPS residues effectively. Operators benefit from consistent and uniform cleaning, essential for maintaining mold quality and product standards.
User-Focused Design and OperationWith a spacious internal dimension (2200 x 1400 x 2000 mm) and clear control features, this machine was designed for easy use and maintenance. The semi-automatic functionality reduces manual labor while maximizing operational safety and efficiency in manufacturing environments.
FAQ's of Eps Mould Washing Machine:
Q: How does the Eps Mould Washing Machine clean EPS moulds?
A: The machine utilizes high-pressure water jets and a semi-automatic process to thoroughly wash and remove residual EPS particles from both single and multi-cavity moulds. Its robust washing pressure (0.3-0.6 MPa) ensures even stubborn residues are efficiently cleaned.
Q: What types of moulds can be cleaned with this machine?
A: This washer is suitable for both block and shape moulds used in EPS (Expanded Polystyrene) injection molding. It can handle moulds made from alloy steel with single or multiple cavities, weighing between 300-800 kg.
Q: When should EPS moulds be cleaned using this washing machine?
A: EPS moulds should be cleaned regularly after production runs or whenever there is visible residue build-up. Frequent cleaning helps maintain mould precision, extend mould life (up to 8-10 years or 500,000 shots), and ensure optimal product quality.
Q: Where is the Eps Mould Washing Machine commonly used?
A: This machine is widely used in EPS product manufacturing plants across India, especially where there is a need for consistent, high-quality mould cleaning, such as in factories producing EPS blocks or shaped components.
Q: What is the typical process of operating this washing machine?
A: The operator loads the EPS mould into the machine, sets the desired washing parameters, and initiates the semi-automatic wash cycle. The machine uses high-pressure water to clean the mould, after which it can be unloaded once the cycle completes.
Q: What are the key benefits of using this EPS mould washing machine?
A: Major benefits include thorough and uniform cleaning, extended mould lifespan, reduced manual labor due to its semi-automatic operation, and improved product quality by preventing contamination from unclean moulds.
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